Home / Projects

Case study · Bourbon cooperage · 2025

Barrel Handling Machines for Two Bourbon Cooperages

Cross conveyors and claw pick-and-place systems merging two Roll Out lines into one Char system at two bourbon cooperages, integrated over EtherNet/IP and CIP Safety.

TurnkeyProject type
30 sCycle time
Material handlingApplication
4 per plantSystems integrated
Barrel Handling Machines for Two Bourbon Cooperages

Challenge

A bourbon cooperage was expanding capacity at two of its plants. Each plant needed a system to combine the output of two automated Roll Out machines into one automated Char system.

We built two machines per plant and integrated four systems to communicate over EtherNet/IP and CIP Safety. Our cross conveyor and claw (pick-and-place) are the heart of each system, handling priority from either Roll Out line and traffic control into the Char system.

Solution

We designed, built and integrated the machines in-house, taking them through our full process: discovery, conception, proposal, kickoff, mechanical/electrical/pneumatic engineering, machining and fabrication, assembly, programming and run-off.

Results

These machines and integrations let our customer keep its promise to deliver bourbon barrels.

Gallery

Photos

Need a similar application quoted?

Send us your part and your process. We'll tell you straight whether we can solve it — and how. We reply to every quote request within one business day.